Fixed lifting mixers vs hydraulic lifting vacuum emulsifying mixers
Image Source: pexels

The main difference between fixed lifting mixers and hydraulic lifting vacuum emulsifying mixers lies in their lifting mechanism and level of automation. Fixed lifting mixers provide a simple, stable option for consistent batch production. Hydraulic lifting vacuum emulsifying mixers offer more flexibility and advanced features for complex processes. Guanyu stands out as a trusted manufacturer with proven expertise in both mixer types, serving industries such as cosmetics, Arzneimittel, Essen, and chemicals.

Key Takeaways

  • Fixed lifting mixers offer stable, reliable mixing for thick materials with simple operation and lower cost.

  • Hydraulic lifting vacuum emulsifying mixers provide advanced features like vacuum removal, precise speed control, and easy cleaning for smooth, high-quality products.

  • Both mixers serve industries such as cosmetics, Arzneimittel, Essen, and chemicals but fit different production needs and product types.

  • Choosing the right mixer depends on production scale, product viscosity, and operational priorities like automation and cleaning.

  • Guanyu supplies both mixer types with customizable options, strong support, and certifications to ensure quality and safety.

Fixed Lifting Mixers

Fixed Lifting Mixers
Image Source: pexels

Merkmale

Fixed lifting mixers deliver reliable performance for many industrial processes. These machines use a stable lifting mechanism that keeps the mixing vessel in a fixed position during operation. Operators can count on consistent batch quality because the design reduces movement and vibration. The mixers often include dual-shaft or multi-shaft configurations, which improve mixing efficiency for thick or sticky materials. Many models support hydraulic lifting for easy access to the mixing tank, making loading and unloading safer and faster.

Manufacturers like Guanyu offer customizable options for fixed lifting mixers. Users can select different agitator types to match their product needs. Safety features, such as explosion-proof designs and closed mixing systems, help protect workers and maintain product integrity. The mixers also come in various sizes, supporting production capacities from small batches to large-scale operations. The robust construction ensures long service life, even under demanding conditions.

Tip: Fixed lifting mixers work best for processes that require steady, repeatable mixing without frequent changes in tank position.

Anwendungen

Fixed lifting mixers play a key role in several industries. Their ability to handle high-viscosity and thixotropic materials makes them a popular choice for challenging mixing tasks. Common applications include:

  • Paint and coatings production

  • Ink and adhesive manufacturing

  • Pesticide and chemical processing

  • Lithium battery slurry preparation

  • Putty, structural adhesive, and suspension concentrate mixing

These mixers can process materials with viscosities up to 1,000,000 cps and solid content below 80%. Production capacities range from 50 to 10,000 liters, allowing companies to scale their operations as needed. Fixed lifting mixers outperform single-shaft mixers in both speed and quality, especially when working with complex or viscous products. Their adaptability and efficiency make them essential equipment for businesses that demand consistent results and high productivity.

Hydraulic Lifting Vacuum Emulsifying Mixers

Hydraulic Lifting Vacuum Emulsifying Mixers
Image Source: unsplash

Merkmale

Hydraulic lifting vacuum emulsifying mixers combine advanced mixing technology with user-friendly operation. These mixers use a hydraulic system to lift and lower the emulsifying pot lid, making cleaning and product discharge simple and efficient. The triple mixing system, which includes a high-speed homogenizer and slow-speed agitator, ensures thorough blending of ingredients. Operators can adjust the mixing speed using an imported frequency converter, allowing precise control for different products.

The vacuum system removes air bubbles and prevents contamination, resulting in smooth, high-quality emulsions. The tank body consists of triple-layer stainless steel with mirror polishing, meeting strict GMP standards. The machine uses Burgmann mechanical seals and NSK bearings for durability and reliability. Heating options include electric or steam, and the system supports both heating and cooling functions.

Below is a table showing key technical specifications for different models:

Modell

Kapazität (L)

Emulsify Motor Power (kW)

Emulsify Speed (U/min)

Agitator Power (kW)

Agitator Speed (U/min)

Maße (L×W×H mm)

Total Power (kW)

PT-ZRJ-20

20

2.2

0-3500

0.37

0-40

1800×1600×1850

5

PT-ZRJ-100

100

3

0-3500

1.5

0-40

2920×2120×2200

10

PT-ZRJ-500

500

7.5

0-3500

2.2

0-40

3970×2800×2700

19

PT-ZRJ-1000

1000

15

0-3500

4

0-40

3900×3400×3150

29

Bar chart comparing mixer capacity and total power for each model

Notiz: Der vacuum degree ranges from -0.09 to -0.02 MPa, supporting aseptic processing and dust-free powder suction.

Anwendungen

Hydraulic lifting vacuum emulsifying mixers serve a wide range of industries. Companies use these machines to produce cosmetics, Arzneimittel, food products, and chemicals. The mixers handle viscous fluids and gels, making them ideal for challenging formulations.

Common applications include:

Industry Sector

Examples of Applications

Kosmetika

Hair conditioner, facial mask, moisturizing lotion, suncream, skin care products, shea butter, body lotion, sunscreen cream, creams, hair cream, cosmetic paste, BB cream, lotions, face wash liquid, mascara, foundation

Essen & Pharmazeutisch

Cheese, milk butter, Salbe, Ketchup, mustard, Erdnussbutter, Mayonnaise, wasabi, Zahnpasta, margarine, salad dressing, Soße

These mixers adapt to different production needs, supporting both small and large batch sizes. Their versatility and efficiency make them a preferred choice for manufacturers seeking consistent, high-quality results.

Comparison

Lifting Mechanism

Fixed lifting mixers use a stable, mechanical system to keep the mixing vessel in one position during operation. This design helps operators achieve consistent results with every batch. The vessel does not move up or down during mixing, which reduces the risk of spills or accidents. Hydraulic lifting vacuum emulsifying mixers use a hydraulic system to raise and lower the pot lid or the entire vessel. This feature allows for easy access to the tank for cleaning, product discharge, and maintenance. Operators can adjust the height with the push of a button, making the process safer and more efficient.

Notiz: Guanyu’s hydraulic systems use high-quality components for smooth and reliable lifting, ensuring long-term performance.

Mixing Performance

Fixed lifting mixers deliver strong mixing power for thick or sticky materials. They often use dual-shaft or multi-shaft agitators, which help blend high-viscosity products evenly. These mixers work well for products like adhesives, Farben, and slurries. Hydraulic lifting vacuum emulsifying mixers offer advanced mixing technology. They combine high-speed homogenizers with slow-speed agitators. This triple mixing system creates fine, uniform emulsions and dispersions. The adjustable speed controls let operators match the mixing action to the product’s needs. This flexibility supports a wide range of formulations, from creams to sauces.

Besonderheit

Fixed Lifting Mixers

Hydraulic Lifting Vacuum Emulsifying Mixers

Mixing System

Dual/multi-shaft

Triple (Homogenisator + Agitator)

Suitable Viscosity

High

Low to high

Batch Consistency

Excellent

Excellent

Speed Control

Standard

Precise (frequency converter)

Vacuum Function

Fixed lifting mixers may include a vacuum feature, but it is usually optional. When present, the vacuum system helps remove air bubbles and improve product quality. However, the vacuum level may not reach the same depth as in more advanced systems. Hydraulic lifting vacuum emulsifying mixers always include a powerful vacuum system as a standard feature. This system removes air and prevents contamination during mixing. The vacuum degree can reach -0.09 MPa, which supports aseptic processing and dust-free powder addition. This function is essential for products that require a smooth, glossy finish or need to avoid oxidation.

Cleaning and Maintenance

Fixed lifting mixers have a simple design that makes them easy to clean and maintain. The fixed position of the vessel allows operators to access the tank safely. Some models include hydraulic lifting for the lid, which helps with cleaning and product removal. Hydraulic lifting vacuum emulsifying mixers offer even greater convenience. The hydraulic system lifts the lid or vessel, giving full access to the interior. Many models support CIP (Clean-In-Place) systems, which automate the cleaning process. This feature saves time and reduces labor costs. Guanyu’s machines use high-grade stainless steel and polished surfaces, which resist corrosion and make cleaning easier.

Tip: Regular maintenance extends the life of both types of mixers. Guanyu provides detailed manuals and on-site training to help customers keep their equipment in top condition.

Cost

Fixed lifting mixers usually have a lower initial cost. Their simple design and fewer advanced features make them a budget-friendly choice for many factories. These mixers provide excellent value for companies that need reliable performance without extra automation. Hydraulic lifting vacuum emulsifying mixers cost more because they include advanced features like hydraulic systems, vacuum technology, and precise speed controls. However, these features can increase productivity and product quality, which may lead to long-term savings. Guanyu offers both types at factory-direct prices, ensuring customers receive high-quality equipment at competitive rates. The company’s ISO9001 and CE certifications guarantee safety and reliability, while comprehensive after-sales support adds extra value.

Pros and Cons

Fixed Lifting Mixers

Fixed lifting mixers offer several advantages for industrial production. Operators value their stable design and straightforward operation. These mixers handle high-viscosity materials with ease. Many factories choose them for their reliability and long service life.

Pros:

  • Simple structure makes operation easy.

  • Stable mixing vessel ensures consistent product quality.

  • Handles thick or sticky materials well.

  • Lower initial investment compared to advanced systems.

  • Customizable agitator types for different products.

  • Robust construction supports heavy-duty use.

Cons:

  • Limited automation features.

  • Manual cleaning may take more time.

  • Less flexibility for frequent recipe changes.

Notiz: Fixed lifting mixers work best in environments where batch consistency and durability matter most.

Hydraulic Lifting Vacuum Emulsifying Mixers

Hydraulic lifting vacuum emulsifying mixers bring advanced technology to the mixing process. These machines combine high-speed homogenization with precise control. Many manufacturers use them for products that require smooth textures and air-free results.

Pros

Cons

Hydraulic lifting system for easy access

Higher initial cost

Powerful vacuum removes air and impurities

Requires skilled operators

Triple mixing system for fine emulsions

Larger footprint

Supports CIP (Clean-In-Place) cleaning

Adjustable speed for different formulations

Meets GMP and safety standards

Operators appreciate the time savings from automated cleaning and product discharge. The vacuum system ensures high-quality, uniform products. These mixers adapt to a wide range of industries, including cosmetics, Arzneimittel, and food.

Tip: Companies seeking flexibility and premium product quality often select hydraulic lifting vacuum emulsifying mixers.

Choosing the Right Mixer

Production Scale

Production scale plays a major role in selecting the right mixer. Small-to-medium operations often benefit from batch mixers, which provide precise control over each batch and allow for flexibility in production. These mixers help maintain quality traceability and adapt to changing recipes. Large-scale or high-volume factories usually prefer continuous mixers. These machines support nonstop ingredient feeding and deliver high efficiency during long production runs.

The following table summarizes how production scale influences mixer choice and performance:

Production Scale / Volumen

Mischertyp / Methode

Key Performance Metrics / Characteristics

Small-to-Medium

Batch Mixers

Precise control, flexibility, quality traceability

Large-Scale / High-Volume

Continuous Mixers

Continuous feed, Effizienz, suited for long runs

Delicate Materials

Low-Shear Mixers

Gentle mixing, protects sensitive ingredients

Emulsification / Homogenization

High-Shear Mixers

Particle breakdown, texture control, used in cosmetics/pharma

High-Viscosity Materials

High-Viscosity Mixers

High torque, slow speed, handles thick pastes and adhesives

Customization

Mixer Parts/Materials

Tailors performance to production needs

For highly viscous materials such as adhesives or sealants, multi-shaft or double planetary mixers work best. These mixers handle a wide range of viscosities and offer flexibility through independently controlled agitators. Operators must consider recommended viscosity ranges to avoid motor overload and maintain mixing efficiency. Guanyu provides both fixed lifting mixers and hydraulic lifting vacuum emulsifying mixers in a variety of sizes, supporting everything from pilot batches to full-scale industrial production.

Tip: Always match mixer capacity and power to your expected production volume to ensure consistent results and avoid equipment strain.

Produktart

The type of product being manufactured determines the ideal mixer configuration. For example, cosmetics and pharmaceuticals often require high-shear mixing to achieve smooth, uniform emulsions. Food products like sauces or creams may need gentle mixing to protect delicate textures. Chemical and adhesive production usually involves high-viscosity materials, which demand robust mixers with high torque and slow speeds.

Guanyu’s product range covers a wide spectrum of applications. Their fixed lifting mixers excel in processing thick or sticky materials, making them suitable for paints, adhesives, and battery slurries. Hydraulic lifting vacuum emulsifying mixers shine in producing creams, lotions, and other products that require fine particle breakdown and air-free results. Operators can select from different agitator types, blade designs, and tank sizes to match the specific needs of their product.

Notiz: Choosing the right mixer for your product type ensures optimal texture, consistency, and quality in the final output.

Operational Needs

Operational priorities such as mixing speed, energy efficiency, blend uniformity, and maintenance cost also guide mixer selection. Horizontal mixers, for example, achieve better uniformity with a coefficient of variation (CV) as low as 7.19%, compared to vertical mixers, which may have a CV between 10.30% and 18.05%. Horizontal mixers also complete mixing faster, often within 1.5 to 10 minutes, while vertical mixers may take up to 30 minutes.

Metric

Horizontal Mixer

Vertical Mixer

Coefficient of Variation (CV)

7.19% (better uniformity)

10.30%–18.05% (poorer uniformity)

Mixing Time

1.5–10 minutes

15–30 minutes

Mischgeschwindigkeit

40–80 rpm

250–500 rpm

Energy Consumption

0.9–3.8 kWh per mix

0.8–5.5 kWh per mix

Maintenance Cost

Higher

Lower

Operators should also consider cleaning requirements and automation needs. Hydraulic lifting vacuum emulsifying mixers often include Clean-In-Place (CIP) systems, which reduce manual labor and downtime. Fixed lifting mixers offer a simpler structure, making them easier to maintain in facilities where automation is less critical.

Guanyu supports diverse industries by offering customizable solutions and comprehensive after-sales service. Their team helps customers assess operational needs, from energy consumption to maintenance planning, ensuring the selected mixer delivers both performance and value.

Callout: Guanyu’s broad product range and technical support make it easy for manufacturers to find the right mixer for any production scenario.

Choosing between fixed lifting mixers and hydraulic lifting vacuum emulsifying mixers depends on production goals. Fixed lifting mixers suit companies that need reliable performance for thick materials. Hydraulic lifting vacuum emulsifying mixers work best for advanced processes and products that require smooth, air-free results.

  • Guanyu offers expert guidance and a wide product range for every industry.

For tailored solutions, readers can contact Guanyu’s team for support.

FAQ

What industries use fixed lifting mixers and hydraulic lifting vacuum emulsifying mixers?

Kosmetika, Arzneimittel, Essen, and chemical industries use both types. Fixed lifting mixers work well for adhesives, Farben, and slurries. Hydraulic lifting vacuum emulsifying mixers suit creams, lotions, sauces, and gels.

How does the vacuum function improve product quality?

The vacuum system removes air bubbles and prevents contamination. This process creates smooth, uniform products. It also helps maintain product stability and extends shelf life.

Can operators clean these mixers easily?

Operators find both types easy to clean. Hydraulic lifting vacuum emulsifying mixers often include Clean-In-Place (CIP) systems. Fixed lifting mixers have a simple structure, which allows quick manual cleaning.

What certifications do Guanyu mixers have?

Guanyu mixers hold ISO9001 quality system certification. Many models also have CE safety certification from the European Union. These certifications show Guanyu’s commitment to safety and reliability.

Does Guanyu provide after-sales support?

Guanyu offers full after-sales support. Services include equipment installation, commissioning, and on-site training. Customers receive help throughout the equipment’s lifecycle.

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